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Chunky graphite in ductile iron castings

In this work the graphite morphology in ferritic ductile iron that contained chunky graphite was studied. Chunky graphite was shown to be a progressively degenerated morphology of …

Chunky Graphite in Low and High Silicon Spheroidal …

chunky graphite but also lead to some spiky graphite when no rare earth is added. Chunky graphite negatively a ects the room temperature mechanical properties, though much more in the case of low silicon spheroidal graphite cast irons than in high silicon ones. Spiky graphite has been found to be much more detrimental and should thus be avoided ...

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Graphite Compactness Degree and Nodularity of High-Si …

Silicon is one of the elements that tend toward chunky graphite formation. By comparing the effect of Si and Ni on chunky graphite in heavy castings (micro/macro analysis), it was found that higher Si has a strong influence on chunky graphite formation, especially in castings with a slow cooling rate, while Ni promotes chunky graphite only in ...

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Examples of Chunky Graphite Formation in Production of …

DOI: 10.1007/s40962-024-01324-6 Corpus ID: 269874420; Examples of Chunky Graphite Formation in Production of Ductile Iron Castings and Effective Countermeasures @article{Itofuji2024ExamplesOC, title={Examples of Chunky Graphite Formation in Production of Ductile Iron Castings and Effective Countermeasures}, author={Haruki Itofuji and Yutaka …

Elimination of Chunky Graphite in Castings with Large …

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    Targeting Graphite Degeneration in Heavy-Section …

    Degenerative graphite may form in late-solidifying sections of ductile iron castings, especially where section thickness is greater than 50 mm. Micrographs show a sample of chunky graphite at chunky graphite at 1:100 …

  • Chunky graphite formation in ductile cast irons: effect of

    Chunky graphite formation in ductile cast irons: effect of silicon, carbon and rare earthsSubmitted on 4 Sep 2017 HAL is a multi-disciplinary open access archive for the

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    Compacted Graphite Iron

    The mechanical and physical properties of CG iron, for a given matrix microstructure, will reside between the properties of flake graphite iron and spheroidal graphite iron as shown schematically in Fig. 7.The more continuous nature of the compacted flakes will have physical properties closer to that of flakes (higher thermal conductivity and damping capacity), yet …

    Chunky Graphite in Ferritic Spheroidal Graphite Cast …

    Existing theories on formation and growth mechanisms of chunky graphite are briefly reviewed. Fur-thermore, from a metallurgical point of view, causes for the appearance of chunky …

    Effect of Antimony on Graphite Growth in Ductile Iron …

    eutectic growth, which results in exploded or even chunky graphite. Possible reasons are long solidification times, high amounts of Si and the presence of Ce in the melt.1

    A Review of Common Metallurgical Defects in Ductile …

    A comparative study of graphite growth in cast iron and …

    In addition, some "degenerated" morphology, such as spiky, exploded, or chunky graphite, can result from incorrect melt treatment or unfavorable cooling conditions. Some typical examples of ...

    Graphite Morphology in Heavy Section Ductile Iron

    Chunky graphite morphology negatively affect the mechanical properties of cast iron due to undercooling and presence of trace elements. Sertucha et al. showed the eutectic undercooling versus growth rate for chunky graphite (CHG) and nodular graphite (spheroidal) in a recent publication. From this figure it is seen that chunky graphite forms at ...

    Graphite flotation in ductile iron castings: definition and influencing

    The form of graphite in the flotation band ranges from fairly well-formed hypereutectic nodules to a variety of undesirable forms, including "cauliflowered" and exploded nodules and chunky graphite. The undesirable forms become increasingly prevalent as the extent of flotation, section size and casting temperature increases.

    (PDF) Degenerated graphite nodules influence on fatigue …

    F. Iacoviello et alii, Frattura ed Integrità Strutturale, 34 (2015) 406-414; DOI: 10.3221/IGF-ESIS.34.45 406 Focussed on Crack Paths Degenerated graphite nodules influence on fatigue crack paths in a ferritic ductile cast iron Franc Iacoviello, Vittorio Di Cocco Università di Cassino e del Lazio Meridionale, DiCeM, via G. Di Biasio 43, 03043 Cassino (FR), Italy [email …

    Degenerated Graphite Growth in Ductile Iron

    resulting from the charges, are known to affect graphite shape. As examples, elements like Pb, Sb or Bi promote formation of intergranular lamellar graphite [1,2]. By addition of Ce to such melts lamellar graphite can be prevented, whereas by exceeding a critical amount of Ce exploded and chunky graphite will be formed [2].

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    Degenerated Graphite Growth in Ductile Iron

    lamellar graphite can be prevented, whereas by exceeding a critical amount of Ce exploded and chunky graphite will be formed [2]. There are different investigations about critical amounts of trace elements affecting graphite morphology in ductile cast iron as reviewed by Reynaud [3]. Buhr [2] reported that already small

    Graphite Morphology in Heavy Section Ductile Iron

    Chunky graphite forms during eutectic solidification, in contrast to exploded graphite which forms during pro-eutectic precipitation. Chunky graphite develops as eutectic cells with …

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    Classification of graphite particles in metallographic images …

    Differences from ideal or expected graphite shapes are of upmost importance for they directly affect the properties of components. A typical case is a deviation to sphericity that affects the mechanical properties, thermal conductivity and machinability of SGI [7, 8].Such irregularities in the contours are associated with more or less sharp outgrowths that contribute to stress …

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    Chunky Graphite in Low and High Silicon Spheroidal Graphite Cast Irons

    Chunky graphite appears easily in heavy-section spheroidal graphite cast irons and is known to affect their mechanical properties. A dedicated experiment has been developed to study the effect of ...

    Chunky graphite in ductile iron castings | Request PDF

    While the specialists almost unanimously claim that avoidance of chunky graphite in heavy sections cannot yet be rated a hundred percent process safe, 2,6,7,[13][14] [15] [16][17][18][19][20] a ...

    (PDF) Reexamination of crystal growth theory of graphite …

    SEM images of chunky graphite from a deep-etched industrial room-temperature sample: a) helical growth; b) cavity in the graphite; c) foliated dendrites. D.M. Stefanescu et al. / Acta Materialia ...

    EFFECT OF INOCULATION ON THE FORMATION OF …

    Degenerative (or, "chunky") graphite is likely to form in late-solidifying sections of ductile iron castings, especially where the section thickness is greater than 50 mm. At other times we find chunky graphite during the …