Investigation into the heap leaching of copper ore from the …

The effect of ore particle size on heap leaching was investigated by leaching the three ores using 60 g/L H 2 SO 4 irrigated at 13.7 L/min/m 2.The leaching process was monitored by measuring the concentration of Cu 2+ in the PLS collected at the basement of the heaps. The resulting Cu 2+ concentration in the PLS obtained after leaching the three ores for 6 days …

Copper Mineral Leaching Mathematical Models—A Review

In the present work, a comprehensive analysis of theoretical copper mineral leaching modeling techniques is developed, including industrial application using heap leaching.

Method of Heap Leaching of Copper from Off-Balance Ore …

The article deals with heap leaching of copper ores taken from the dump of the Kalmakyr mine. The depletion of the copper-raw material base's reserves are focused on the Almalyk mining and ...

Heap Leaching

Heap Leaching Copper Ores. The recovery of copper by leaching from relatively low grade ores containing both oxidized, and sulphide minerals is rapidly gaining in commercial importance.

SART for copper control in cyanide heap leaching

For proper heap design for cyanide leaching of copper-bearing gold ores, it is necessary to run long-term column tests (typically 60 to 180 days) at two or three different cyanide and/or pH levels. The relationships between gold-silver-copper recoveries, cyanide …

Crushed ore agglomeration and its control for heap leach …

The drum agglomeration is considered as a pretreatment step for the heap leaching of copper and gold ores whereas the agglomeration of uranium and nickel ores has received less attention over the past years. The acceptance of binder application for acidic leaching systems is limited primarily due to the lack of acid-tolerant binders.

Pretreatment of Copper Sulphide Ores Prior to Heap Leaching…

The authors Moravvej et al. studied the effects of microwave irradiation as a pretreatment for sulphides and oxidized copper ores via leaching tests in shaking flasks, to later carry out a conventional leaching process, obtaining a copper extraction of 6.05% for sulphide copper ores without pretreatment and 8.17% with pretreatment, while for ...

CA2928524A1

A method of leaching copper from a heap of ore which method includes at least one resting step followed by an irrigation step, wherein, during the irrigation step a leach solution that contains chloride ions is applied to the ore at a higher rate than during the resting step.

Agglomeration of fine-sized copper ore in heap leaching …

1. Introduction. Heap leaching is a low-cost, flexible hydrometallurgical process for recovering valuable metals from low-grade ores (Nosrati et al., 2012).In this process, the ore bed must be porous and permeable to permit flow of the leach solution (Lewandowski and Kawatra, 2009a).However, fine particles usually migrate into the porous structures and clog the natural …

Copper Heap Leaching | Encyclopedia MDPI

Heap leaching is typically applied for low-grade deposits; however, it might also be applied to small higher-grade deposits in remote or politically high-risk locations to reduce capital cost. Heap leaching from low-grade ores has contributed to the total global production of copper, gold, silver, and uranium .

Heap leaching and perspectives of bioleaching technology for …

Heap leaching is a low-cost technology used in industrial mining to recover precious metals such as gold and uranium, along with several other highly sought after metals like copper, from their ...

THE GEOCHEMISTRY OF COPPER LEACHING

Successful leaching requires low pH - high Eh conditions (within the Cu ++ field of the preceding Eh-pH diagram) everywhere. in the heap. This means within all of the micro-environments that may exist in the heap. Leaching does not occur to the extent that low Eh - high pH micro-environments exist in the heap.

Copper sulfides leaching assisted by acidic seawater …

Copper: Chile: Heap leaching, 200 km to the ocean: 3. Pivotal cation/anions of acidic seawater-based media (ASM) and its potential effect3.1. Ferric/ferrous ions. The ferric, ferrous ions continuously regenerated in bio/chemical leaching of copper sulfides (Hansford and Vargas, 1999, Haaningnielsen et al., 2005).

US10041143B2

A method of leaching copper from a heap of ore that includes at least one resting step followed by an irrigation step, wherein, during the irrigation step a leach solution that contains chloride ions is applied to the ore at a higher rate than during the resting step.

Management of Copper Heap Leach Projects: A Geologist's …

Copper heap leaching is a rate-dependent process sensitive to copper mineralogy (copper oxides > secondary sulfides > hypogene sulfides), driven by the pH of the leach …

Chalcopyrite leaching in novel lixiviants

Chalcopyrite (CuFeS 2) makes up a large and increasing fraction of the world's future copper resources, but is highly refractory to leaching with common lixiviants.Novel lixiviants, less common reagents recently proposed for chalcopyrite leaching and reviewed here, show varying chemical effectiveness and economic potential.

EFFECT OF INITIAL IRRIGATION CONDITIONS ON …

Heap leaching of ores is becoming a widespread method of metal recovery. It is common practice to initiate irrigation in heap leach facilities with low rates, followed by a gradual increase to the final rate. However, no detailed study has been performed to understand the processes that may lead to better recovery using this technique.

321-328 van Staden

Acid soluble oxide ore: of which the heap leaching of oxide copper ore with mild sulphuric acid solution is the most widely applied, but the leaching of the oxides of metals such as zinc or nickel can also be classified under this application. b. Readily leachable sulphide ore: of this application the heap bioleaching of

PRETREATMENT OF COPPER ORE PRIOR TO HEAP …

In the second portion of the thesis research the agglomeration of copper ore for heap leaching was studied. Liquid bridge agglomerates that are prepared with leach solution are not sufficiently stable and may break apart during the heap leaching

Economic costs of heap leaching

If you are extracting copper from a 1% ore grade, heap leaching will require 225kWh/ton-Cu of energy, while a subsequent electro-winning step might require 500kWh/ton. By contrast, smelting might require 6,000 kWh/ton. This is the …

Heap leaching of copper

A method of leaching copper from a heap of ore that includes at least one resting step followed by an irrigation step, wherein, during the irrigation step a leach solution that contains chloride ions is applied to the ore at a higher rate than during the resting step.

How copper dump leaching works

If copper recovery depends on (1/d p) and the copper leaching rate depends on (1/d p) 2, leaching of ROM ore in dumps should be impossible, or at least so slow and marginal as to not be profitable.And yet dump leaching of copper secondary sulphides is practiced widely, with good recoveries and at rates rapid enough to be measurable (Yáñez et al., 2007, Bustos …

Method of Heap Leaching of Copper from Off-Balance Ore …

The article deals with heap leaching of copper ores taken from the dump of the Kalmakyr mine. The depletion of the copper raw material base's reserves is focused on the Almalyk mining and metallurgical company's work. …

(PDF) Leaching of Copper Sulphides

In the ten years from 2003 to 2013 global mine production of copper has increased by over 23% to meet demand while the weighted average head grade has dropped from 0.9 to 0.7% Cu.

New Leaching Processes for the Recovery of Copper from …

The use of heap leaching for primary copper mineralization is now advancing rapidly with the goal of avoiding the costly grinding necessary to prepare these ores for …

Bioleaching of iron, copper, gold. uranium | PPT

BIOLEACHING OF COPPER • Chalcopyrite(CuFeS2), Covellite (CuS), Chalcolite(Cu2S) are ores of copper from which copper is recovered. • Carried out by heap leaching or Insitu leaching. • Action of acidithiobacillus involves the oxidation of CuFeS2. CuFeS2 + 4O2 Cu2 + Fe2 + 2SO42- • Sulphuric acid is the byproduct of this reaction .

McEwen Copper receives additional $35 million funding …

McEwen Mining (NYSE: MUX) (TSX: MUX) said on Thursday that its McEwen Copper unit has secured an additional $35 million investment from Nuton, a leaching technology venture created by Rio Tinto ...

Copper Heap Leaching | Encyclopedia MDPI

In heap leaching, the crushed ore is stacked on an impermeable pad, and leaching reagents (a strong acid, commonly sulfuric acid for copper or nickel ores or a dilute cyanide solution for gold and silver-bearing ores) are …

ALTA Short Course

heap leaching gold ores with cyanide, and could be considered for alkaline heap leaching of uranium ores or ammonia leaching of copper oxide ores.). Agglomeration is generally carried out in a rotating drum. 3. Curing with strong lixiviant solution may be included even when agglomeration is not required. It can be useful for accelerating

Heap leaching of copper from the ores of Volkovskoe deposit

Heap leaching of oxidized, complex, and waste copper ores of the Volkovskoe deposit is considered. Based on the results of an investigation, the preliminary granulation of milled ore with sulfuric acid (25–75 kg/t ore) is recommended. Introduction of this procedure leads to a decrease in the leaching time by 15–30% and allows one to obtain solutions more …

Nuton: A better way to produce copper

Introducing Nuton: a lower impact way to produce copper. Nuton, a Rio Tinto venture, is a bio-heap leaching technology.Developed over 3 decades of research and development, it has the potential to produce copper from resources that were previously too technically challenging or expensive to process in any other way.

Ore permeability methods of evaluation and application to heap …

Copper heap leaching is a rate-dependent process sensitive to copper mineralogy (copper oxides > secondary sulfides > hypogene sulfides), driven by the pH of the leach solution, the activity of ...

Dump and Heap Leaching

For copper and other metal sulfide minerals, the heap leach process has evolved to incorporate bacteria and nutri-ents into the barren solution promoting the bio-oxidation of sulfides. Aeration …

Heap Leach: Mining's breakthrough technology

Copper Heap Leaching (Solvent Extraction-Electrowinning – SX-EW) In 2014, more than 50 major HL-SX-EW operations worldwide recovered approx. 3 million tonnes of copper, which represents roughly ...